POWERLIGHT 9.0 PFC

2x 1800 watts @ 8Ω
2x 3200 watts @ 4Ω
2x 4500watts @ 2Ω

Status:

Discontinued

Role:

Development Support: While the power stages of this product were the responsibility of two other engineers, I worked on the small signal portions and overall system integration.

Description:

The approaches used in both the amplifier and supply power stages were cutting edge at the time. The amplifier was a linear design that used closed loop current cells to linearize MOSFET devices. These presented to the remaining circuit a linear, controlled gain voltage source around which the remaining circuitry and control loop was added. The advantage of this approach was the elimination of thermal effects which could throw off biasing as well as exquisite control of the entire signal path. Equally elegant was the single stage PFC supply which realized both PFC functionality and isolation in a single stage.

Innovations:

A memorable challenge I faced was the elimination of excessive noise pickup in the front end which ultimately turned out to be noise demodulation within bipolar op amp differential stages. This was an insidious issue I would come to see repeatedly in other designs that utilized high power switching stages. A simple and elegant solution was devised which completely eliminated the issue.